Easy to Thermoform

Thermoforming plastic sheet materials for formed parts

Thermoforming uses heat and forming pressure, vacuum, or tooling to shape plastic sheet into formed parts, covers, housings, trays, guards, displays, and other components. Many amorphous plastics, including ABS, polycarbonate, PETG, acrylic, and KYDEX® thermoplastic sheet, generally soften over a wider temperature range and are often easier to thermoform than semi-crystalline plastics.

Some plastics like HDPE and polypropylene (PP) have narrower processing windows and lower melt strength, which make them more difficult, but not impossible, to thermoform. Some plastics may also require drying before thermoforming. Use this page as a starting point to compare thermoforming plastic sheet materials, then review the plastic properties table, ask a plastics expert for help with your application, or get a quote when you are ready to discuss material availability, sizing, or fabrication needs.

Curbell Plastics can help you:

  • Compare plastic sheet materials for thermoforming, vacuum forming, and formed-part applications.
  • Evaluate material properties such as melt strength, impact resistance, clarity, temperature range, stiffness, and formability.
  • Identify material options to consider for your application, part geometry, documentation needs, and fabrication process.
abs-sheet-black

ABS

Outstanding impact resistant low cost plastic, easy to machine, and thermoform.

acrylic_group-clear

Acrylic

Outstanding strong, stiff, clear plastic available in a variety of brilliant colors and finishes.

cab-sheet-clear

CAB

Clear, flexible plastic sheet with excellent drape and blister forming characteristics.

two stacked sheets of EVA

EVA

Soft, flexible copolymer with low-temperature toughness, and stress-crack resistance.

exp-pvc-colors

Expanded PVC

Lightweight, durable, moderately expanded closed cell sheet material.

his-sheet-white

High Impact Polystyrene

Low cost, tough plastic material that is easy to thermoform and fabricate.

KYDEX® Thermoplastic sheets in various colors stacked and fanned out

KYDEX® Thermoplastic Sheet

High impact, thermoplastic sheet that is tough, durable, and easy to form.

noryl-sheet-black

Noryl®

Engineering plastic with outstanding strength, stiffness, and electrical insulating properties.

petg-sheet-clear

PETG

Transparent plastic sheet with good impact resistance and outstanding thermoforming characteristics.

polycarbonate-sheet-clear

Polycarbonate

Transparent, strong and stiff thermoplastic with outstanding impact resistance.

film-sheet-opaque-group

Polycarbonate Film

Transparent, general purpose plastic film with excellent ink adhesion.

ppsu-radel-sheets-black

PPSU

High temperature thermoplastic material with outstanding impact resistance that is autoclavable.

polysulphone-sheet

PSU

High temperature, semi-transparent plastic material with good mechanical properties.

exp-pvc-sheets-gray

PVC

Strong, stiff, versatile low cost plastic material that is easy to fabricate, bond, and weld.

surlyn_sheet-clear

Surlyn®

Soft, clear polymer is tough and durable with excellent thermoforming characteristics.

tpe-sheet-white-tan

TPE

Fatigue resistant, flexible, opaque, lightweight, thermoplastic elastomer sheet.

ultem-group-multi

Ultem®

High strength plastic with outstanding electrical and high service temperature properties.

abs-sheet-black

ABS

Outstanding impact resistant low cost plastic, easy to machine, and thermoform.

acrylic_group-clear

Acrylic

Outstanding strong, stiff, clear plastic available in a variety of brilliant colors and finishes.

cab-sheet-clear

CAB

Clear, flexible plastic sheet with excellent drape and blister forming characteristics.

two stacked sheets of EVA

EVA

Soft, flexible copolymer with low-temperature toughness, and stress-crack resistance.

exp-pvc-colors

Expanded PVC

Lightweight, durable, moderately expanded closed cell sheet material.

his-sheet-white

High Impact Polystyrene

Low cost, tough plastic material that is easy to thermoform and fabricate.

KYDEX® Thermoplastic sheets in various colors stacked and fanned out

KYDEX® Thermoplastic Sheet

High impact, thermoplastic sheet that is tough, durable, and easy to form.

noryl-sheet-black

Noryl®

Engineering plastic with outstanding strength, stiffness, and electrical insulating properties.

petg-sheet-clear

PETG

Transparent plastic sheet with good impact resistance and outstanding thermoforming characteristics.

polycarbonate-sheet-clear

Polycarbonate

Transparent, strong and stiff thermoplastic with outstanding impact resistance.

film-sheet-opaque-group

Polycarbonate Film

Transparent, general purpose plastic film with excellent ink adhesion.

ppsu-radel-sheets-black

PPSU

High temperature thermoplastic material with outstanding impact resistance that is autoclavable.

polysulphone-sheet

PSU

High temperature, semi-transparent plastic material with good mechanical properties.

exp-pvc-sheets-gray

PVC

Strong, stiff, versatile low cost plastic material that is easy to fabricate, bond, and weld.

surlyn_sheet-clear

Surlyn®

Soft, clear polymer is tough and durable with excellent thermoforming characteristics.

tpe-sheet-white-tan

TPE

Fatigue resistant, flexible, opaque, lightweight, thermoplastic elastomer sheet.

ultem-group-multi

Ultem®

High strength plastic with outstanding electrical and high service temperature properties.

Not sure which materials best fit your needs?

Our experienced sales and technical teams are available to assist you with material selection challenges.

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