Torlon® PAI vs. Vespel®
Compare Torlon® PAI and Vespel® SP-1 polyimide to identify the best option for your project
Differences Between Torlon® PAI and Vespel® SP-1
Torlon® PAI (polyamide-imide) is an extremely strong and stiff plastic material. It is often used in elevated temperature environments where other thermoplastics would lose their mechanical properties.
Torlon® PAI is a very dimensionally stable material with an extremely low coefficient of thermal expansion (CTE) making it an excellent choice for applications that require machining to tight tolerances.
DuPont™ Vespel® SP-1 has moderate strength and modulus, allowing it to have excellent sealing performance. This unfilled polyimide has good wear resistance and thermal and electrical insulating characteristics. Vespel SP-1 has an operating temperature range from cryogenic conditions to 260°C (500°F) for many applications.
Available stock shapes include isostatically molded billet and unidirectionally pressed slab specified as Type IM and Type IP respectively per ASTM D6456-10 / MIL-R-46198. Vespel® SP-1 is specified as Class 1 per AMS 3644G.
Vespel® SP-1 shapes are commonly selected for semiconductor manufacturing components including test sockets and wafer handling devices. It is also used for a wide range of aircraft and spacecraft applications.
Its inherent resistance to stress relaxation enables DuPont™ Vespel® to maintain long-term sealing performance.

Torlon® PAI Material Characteristics |
Vespel® SP-1 Material Characteristics |
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Torlon® PAI Applications |
Vespel® SP-1 Applications |
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Torlon® PAI Common Brands |
Vespel® SP-1 Common Brands |
| • Torlon® PAI, Duratron® PAI | • DuPont™ Vespel® |
Typical Properties of Torlon® PAI vs. Vespel® SP-1
| Property | Units | ASTM Test |
Torlon® PAI (Duratron® T4203 PAI) |
Vespel® SP-1 |
|---|---|---|---|---|
| Tensile strength | psi | – | 20,000 | 12,500 |
| Tensile elongation | % | – | 29 | 7.5 |
| Flexural strength | psi | D790 | 24,000 | 16,000 |
| Flexural modulus of elasticity | psi | D790 | 600,000 | 450,000 |
| Compressive strength (10% deformation) 73°F | psi | D695 | 24,000 | 19,300 |
| Izod impact (notched) 73°F | ft-lbs/in of notch | D256 | 2 | 0.8 |
| Coefficient of linear thermal expansion | in/in/°Fx10-5 | – | 2.1 | 3 |
| Heat deflection temperature (66psi / 264psi) | °F | D648 | – / 532 | – / ~680 |
| Dielectric strength (short term) | V/mil | D149 | 580 | 560 |
| Water absorption (immersion 24 hours) | % | D570 | 0.4 | 0.24 |
Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand.
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