Torlon® PAI vs. Vespel®

Compare Torlon® PAI and Vespel® SP-1 polyimide to identify the best option for your project

Differences Between Torlon® PAI and Vespel® SP-1

Torlon® PAI (polyamide-imide) is an extremely strong and stiff plastic material. It is often used in elevated temperature environments where other thermoplastics would lose their mechanical properties.

Torlon® PAI is a very dimensionally stable material with an extremely low coefficient of thermal expansion (CTE) making it an excellent choice for applications that require machining to tight tolerances.

DuPont Vespel® SP-1 has moderate strength and modulus, allowing it to have excellent sealing performance. This unfilled polyimide has good wear resistance and thermal and electrical insulating characteristics. Vespel SP-1 has an operating temperature range from cryogenic conditions to 260°C (500°F) for many applications.

Available stock shapes include isostatically molded billet and unidirectionally pressed slab specified as Type IM and Type IP respectively per ASTM D6456-10 / MIL-R-46198. Vespel® SP-1 is specified as Class 1 per AMS 3644G.

Vespel® SP-1 shapes are commonly selected for semiconductor manufacturing components including test sockets and wafer handling devices. It is also used for a wide range of aircraft and spacecraft applications.

Its inherent resistance to stress relaxation enables DuPont Vespel® to maintain long-term sealing performance.

Torlon® PAI Material Characteristics

Vespel® SP-1 Material Characteristics

  • Performs well at elevated temperatures
  • Stronger and stiffer than Vespel® SP-1
  • Extremely low coefficient of thermal expansion
  • Excellent electrical insulating properties
  • Available in grades with outstanding friction and wear characteristics
  • Good resistance to many common solvents, fuels, and acids
  • Can be processed via machining, extrusion, and injection molding
  • Operating temps from cryogenic to 500°F (260°C)
  • Can function at higher temperatures than Torlon® PAI.
  • Has less dimensional change than Torlon® PAI due to moisture absorption in humid environments
  • Good electrical and thermal insulating properties
  • Excellent wear resistance
  • Better compatibility with oxygen compared with Torlon® PAI (under certain circumstances)
  • Low outgassing

Torlon® PAI Applications

Vespel® SP-1 Applications

  • Semiconductor machinery parts
  • Semiconductor test sockets
  • Pump and valve parts
  • Seals
  • Electrical connectors
  • Bearings and bushings
  • Bearing cages
  • Aerospace components
  • Semiconductor parts including test sockets and wafer handling components
  • Aircraft and spacecraft parts
  • Wafer clamping rings
  • Valve seats
  • Gaskets
  • Bearings and bushings
  • Thermal and electrical insulators
  • Balls
  • Poppets

Torlon® PAI Common Brands

Vespel® SP-1 Common Brands

• Torlon® PAI, Duratron® PAI • DuPont Vespel®

Typical Properties of Torlon® PAI vs. Vespel® SP-1

Property Units ASTM Test
Torlon® PAI
(Duratron® T4203
PAI)
Vespel® SP-1
Tensile strength psi 20,000 12,500
Tensile elongation % 29 7.5
Flexural strength psi D790 24,000 16,000
Flexural modulus of elasticity psi D790 600,000 450,000
Compressive strength (10% deformation) 73°F psi D695 24,000 19,300
Izod impact (notched) 73°F ft-lbs/in of notch D256 2 0.8
Coefficient of linear thermal expansion in/in/°Fx10-5 2.1 3
Heat deflection temperature (66psi / 264psi) °F D648 – / 532 – / ~680
Dielectric strength (short term) V/mil D149 580 560
Water absorption (immersion 24 hours) % D570 0.4 0.24

Values may vary according to brand name. Please ask your Curbell Plastics representative for more specific information about an individual brand. 

Know what you need? Shop our Torlon® PAI and Vespel® plastics online, or Contact Us with questions about these plastic materials.

Not sure which materials best fit your needs?

Our experienced sales and technical teams are available to assist you with material selection challenges.

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